Which Liner Applicator Fits Your Plant? A Practical Comparison
How to Choose the Right System: A Liner Applicator Comparison
A proper liner applicator comparison should start with evaluating volume versus speed, the number of production lines, and your desired edge finish quality. Consider panel orientation requirements, as some applicators perform better on horizontal lines while others are optimized for vertical processing. Shipping cleanliness is also critical, since excess adhesive or loose fibers can create handling and installation issues. When making a liner applicator comparison, factor in automation capabilities, changeover time, and overall uptime targets to ensure consistent output. The right system will balance efficiency, precision, and reliability, helping manufacturers meet production goals while maintaining a clean, professional finished product.
Quick liner application comparison (best fit by scenario)
- FIXED – Single dedicated line; predictable runs
Why: rock-solid stability, minimal changeovers.
Highlights: stationary BOSCH-ALU frame, adjustable brake, INOX pressing rollers for consistent adhesion.
- MOVABLE – One machine shared across lines
Why: flexibility with fast alignment.
Highlights: wheel-based mobility, quick height/tension adjustments.
- MOVABLE + Hot-wire – Premium interior edge & less trimming
Why: clean, straight liner edge; reduced waste.
Highlights: integrated hot-wire cutting + all MOVABLE benefits.
- MOVABLE + Servo – Highest speeds & long runs
Why: constant liner tension and synchronized feed.
Highlights: servo drive, smooth adhesion at throughput, supports large roll diameters (model-dependent).
- APPLY FELT UP – Lamination from below
Why: solves geometry constraints on large panels/lines.
Highlights: stable upward application with even pressure.
- UP vs. DOWN – Maximum flexibility
Why: switch between upward/downward lamination as products change.
Highlights: dual-direction setup, fast reconfiguration.
- FELT + PROTECTIVE FOIL – Clean shipping/handling
Why: liner stays pristine until install.
Highlights: adds foil lamination in the same pass.
- PREVENT CAPILLARITY (Automatic Line-Integrated) – High-volume, multi-shift plants
Why: best consistency and uptime at scale.
Highlights: servo-driven controls, pneumatic pressing rollers, programmable HMI/PLC, automatic roll change, hot-wire cutting.
ARU’s spec checklist to help your liner applicator comparison before purchase
- Line height C space
- Roll diameter capacity
- Required speed C tension control (servo?)
- Edge quality (hot-wire)
- Orientation (UP/DOWN)
- Protective foil needs
- Anchoring/mobility
- Power/pneumatics
- HMI/PLC integration C safety (CE)
FAQs
- Fixed vs movable? Fixed = dedicated line; movable = share across lines with fast alignment.
- When do I need servo? High speed/long runs where constant tension and perfect adhesion matter.